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Clymer Manuals Kawasaki KX80 1991-2000, KX85 and KX85-II 2001-2016 and KX100 1989-2016 (Online Version (1989-2010) M448-2
Kawasaki KX80 1991-2000, KX85 & KX85-II 2001-2016 and KX100 1989-2016 manual. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
Printed Manual 1989-2016
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Kawasaki Kx100 Review
Online Manual 1989-2010
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More About - Clymer Manuals Kawasaki KX80 1991-2000, KX85 and KX85-II 2001-2016 and KX100 1989-2016 (Online Version (1989-2010) M448-2
KX80 (1991-2000)
KX85 (2001-2016)
KX85-II (2001-2016)
KX100 (1989-2016)
See Clymer Manual M444 for 1983-1990 KX80 models.
KX85 (2001-2016)
KX85-II (2001-2016)
KX100 (1989-2016)
See Clymer Manual M444 for 1983-1990 KX80 models.
Kawasaki Kx 100 For Sale
This Kawasaki Manual is 352 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine / Leak down test / Fuel system / Electrical troubleshooting / Clutch / External shift mechanism ans transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Oil level check / Transmission oil / Air filter / Spark plug / Fuel system / Exhaust system / Cooling system / Engine compression test / Ignition timing / Control cable lubrication / Throttle cable operation / Clutch cable / Engine top end inspection / Kick pedal and shift pedal / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / General lubrication / Fasteners / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END
Cleanliness / Exhaust system / Cylinder head / Cylinder / KIPS exhaust valve / Piston, piston pin and piston ring / Reed valve assembly / Engine break-in / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Crankcase and crankshaft / Specifications
CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1989-1997 MODELS)
Right crankcase cover / Clutch / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications
CHAPTER SEVEN / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1998-ON MODELS)
Clutch cover / Clutch release lever / Right crankcase cover / Exhaust valve governor / Clutch / Clutch inspection / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications
CHAPTER EIGHT / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission overhaul / Internal shift mechanism / Transmission gear ratios / Specifications
CHAPTER NINE / FUEL SYSTEM
Air filter / Carburetor identification / Carburetor service / Float height adjustment / Fuel level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable / Airbox / Specifications
CHAPTER TEN / IGNITION SYSTEM
Electrical component replacement / Capacitor discharge ignition / Flywheel / Stator plate assembly / Pickup coil / Capacitor discharge ignition module / Ignition coil / Engine stop switch / Ignition timing / Specification
CHAPTER ELEVEN / COOLING SYSTEM
Cooling system inspection / Radiator / Water pump / Hoses / Specifications
CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN
Bike stand / Front wheel / Rear wheel / Wheel service / Front hub / Rear hub / Tire changing / Tire repairs / Sprocket replacement / Drive chain / Specifications
CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (CONVENTIONAL FORK)
Handlebar / Steering head / Front fork / Specifications
CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING (CARTRIDGE FORK)
Handlebar / Steering head / Front fork / Front fork oil refilling / Front fork adjustment / Specifications
CHAPTER FIFTEEN / REAR SUSPENSION
Rear shock absorber / Rear swing arm / Uni-Trak linkage / Specifications
CHAPTER SIXTEEN / BRAKES
Brake fluid selection / Brake service / Brake pad replacement / Front caliper / Rear caliper / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal / Specifications
INDEX
WIRING DIAGRAMS
Models covered:
1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Kawasaki KX100 KX 100
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 Kawasaki KX80 KX 80
2001-2016 Kawasaki KX85 and KX85-II KX 85
Clymer Manuals Kawasaki KX100 Manual
Clymer Manuals Kawasaki KX80 Manual
Clymer Manuals Kawasaki KX85 Manual
Clymer Manuals Kawasaki KX85-II Manual
Clymer Manuals Kawasaki KX100 Online Manual
Clymer Manuals Kawasaki KX80 Online Manual
Clymer Manuals Kawasaki KX85 Online Manual
Clymer Manuals Kawasaki KX85-II Online Manual
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine / Leak down test / Fuel system / Electrical troubleshooting / Clutch / External shift mechanism ans transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Oil level check / Transmission oil / Air filter / Spark plug / Fuel system / Exhaust system / Cooling system / Engine compression test / Ignition timing / Control cable lubrication / Throttle cable operation / Clutch cable / Engine top end inspection / Kick pedal and shift pedal / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / General lubrication / Fasteners / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END
Cleanliness / Exhaust system / Cylinder head / Cylinder / KIPS exhaust valve / Piston, piston pin and piston ring / Reed valve assembly / Engine break-in / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Crankcase and crankshaft / Specifications
CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1989-1997 MODELS)
Right crankcase cover / Clutch / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications
CHAPTER SEVEN / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM (1998-ON MODELS)
Clutch cover / Clutch release lever / Right crankcase cover / Exhaust valve governor / Clutch / Clutch inspection / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications
CHAPTER EIGHT / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission overhaul / Internal shift mechanism / Transmission gear ratios / Specifications
CHAPTER NINE / FUEL SYSTEM
Air filter / Carburetor identification / Carburetor service / Float height adjustment / Fuel level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable / Airbox / Specifications
CHAPTER TEN / IGNITION SYSTEM
Electrical component replacement / Capacitor discharge ignition / Flywheel / Stator plate assembly / Pickup coil / Capacitor discharge ignition module / Ignition coil / Engine stop switch / Ignition timing / Specification
CHAPTER ELEVEN / COOLING SYSTEM
Cooling system inspection / Radiator / Water pump / Hoses / Specifications
CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN
Bike stand / Front wheel / Rear wheel / Wheel service / Front hub / Rear hub / Tire changing / Tire repairs / Sprocket replacement / Drive chain / Specifications
CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (CONVENTIONAL FORK)
Handlebar / Steering head / Front fork / Specifications
CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING (CARTRIDGE FORK)
Handlebar / Steering head / Front fork / Front fork oil refilling / Front fork adjustment / Specifications
CHAPTER FIFTEEN / REAR SUSPENSION
Rear shock absorber / Rear swing arm / Uni-Trak linkage / Specifications
CHAPTER SIXTEEN / BRAKES
Brake fluid selection / Brake service / Brake pad replacement / Front caliper / Rear caliper / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal / Specifications
INDEX
WIRING DIAGRAMS
Models covered:
1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Kawasaki KX100 KX 100
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 Kawasaki KX80 KX 80
2001-2016 Kawasaki KX85 and KX85-II KX 85
Clymer Manuals Kawasaki KX100 Manual
Clymer Manuals Kawasaki KX80 Manual
Clymer Manuals Kawasaki KX85 Manual
Clymer Manuals Kawasaki KX85-II Manual
Clymer Manuals Kawasaki KX100 Online Manual
Clymer Manuals Kawasaki KX80 Online Manual
Clymer Manuals Kawasaki KX85 Online Manual
Clymer Manuals Kawasaki KX85-II Online Manual
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Description
The Cyclepedia Press LLC Kawasaki KX 85 / KX 100 – Suzuki RM 100 printed motorcycle service manual features detailed black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained motorcycle technician.
Buy the book and get 1 year of access to the Cyclepedia online manual free plus tech support with a real live motorcycle technician!
The Kawasaki KX85 / KX100 – Suzuki RM100 motorcycle manual will show you how to repair and maintain the following Kawasaki KX85 / KX100 – Suzuki RM100 motorcycles:
2001 Kawasaki KX85-B1
2001 Kawasaki KX85-A1
2001 Kawasaki KX100D1
2002 Kawasaki KX85-B2
2002 Kawasaki KX85-A2
2002 Kawasaki KX100D2
2003 Kawasaki KX85-B3
2003 Kawasaki KX85-A3
2003 Kawasaki KX100D3
2004 Kawasaki KX85-B4
2004 Kawasaki KX85-A4
2004 Kawasaki KX100D4
2005 Kawasaki KX85-B5
2005 Kawasaki KX85-A5
2005 Kawasaki KX100D5
2006 Kawasaki KX85-B6F
2006 Kawasaki KX85-A6F
2006 Kawasaki KX100D6
2007 Kawasaki KX85-B7F
2007 Kawasaki KX85-A7F
2007 Kawasaki KX100D7F
2008 Kawasaki KX85-B8F
2008 Kawasaki KX85-A8F
2008 Kawasaki KX100D8F
2009 Kawasaki KX85-B9F
2009 Kawasaki KX85-A9F
2009 Kawasaki KX100D9F
2010 Kawasaki KX85AAF
2010 Kawasaki KX85BAF
2011 Kawasaki KX85BBF
2011 Kawasaki KX100DBF
2012 Kawasaki KX85
2012 Kawasaki KX100
2013 Kawasaki KX85
2013 Kawasaki KX100
2001 Kawasaki KX85-A1
2001 Kawasaki KX100D1
2002 Kawasaki KX85-B2
2002 Kawasaki KX85-A2
2002 Kawasaki KX100D2
2003 Kawasaki KX85-B3
2003 Kawasaki KX85-A3
2003 Kawasaki KX100D3
2004 Kawasaki KX85-B4
2004 Kawasaki KX85-A4
2004 Kawasaki KX100D4
2005 Kawasaki KX85-B5
2005 Kawasaki KX85-A5
2005 Kawasaki KX100D5
2006 Kawasaki KX85-B6F
2006 Kawasaki KX85-A6F
2006 Kawasaki KX100D6
2007 Kawasaki KX85-B7F
2007 Kawasaki KX85-A7F
2007 Kawasaki KX100D7F
2008 Kawasaki KX85-B8F
2008 Kawasaki KX85-A8F
2008 Kawasaki KX100D8F
2009 Kawasaki KX85-B9F
2009 Kawasaki KX85-A9F
2009 Kawasaki KX100D9F
2010 Kawasaki KX85AAF
2010 Kawasaki KX85BAF
2011 Kawasaki KX85BBF
2011 Kawasaki KX100DBF
2012 Kawasaki KX85
2012 Kawasaki KX100
2013 Kawasaki KX85
2013 Kawasaki KX100
2003 Suzuki RM100K3
2004 Suzuki RM100K4
2004 Suzuki RM100K4
Kawasaki KX85 KX100 Suzuki RM100 Cyclepedia Printed Service Manual Table of Contents
Kawasaki KX85 / KX100 – Suzuki RM100 Periodic Maintenance
Periodic Maintenance Chart, Clutch Cable Adjustment, Throttle Free Play, Brake Bleeding, Engine Idle Speed, Drive Chain Adjustment, Rear Brake Inspection, Front Brake Pads, Transmission Oil, Spark Plug, Air Filter Servicing, Silencer Repacking, Tires, Brake Pedal Height Adjustment
Kawasaki KX85 / KX100 – Suzuki RM100 Cooling System
Cooling System Specifications, Coolant, Radiator, Water Pump
Kawasaki KX85 / KX100 – Suzuki RM100 Quick Reference
KX85 Specifications, KX100 / RM100 Specifications, VIN and Engine Number Location, General Torque Specifications
Kawasaki KX85 / KX100 – Suzuki RM100 Fuel System
Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Carburetor Specifications, Fuel Strainer, Airbox
Kawasaki KX85 / KX100 – Suzuki RM100 External Components
Side Covers, Seat, Fuel Tank, Footpegs, Front Number Plate, Handlebar, Front Fender, Rear Fender, Exhaust System
Kawasaki KX85 / KX100 – Suzuki RM100 Engine
Engine Specifications, Cylinder Head Removal, KIPS Exhaust Power Valve, Cylinder and Piston, Clutch, Magneto, Right Crankcase Cover, Gearshift, Kick Starter, Engine Removal, Engine Installation, Crankcase Splitting, Crankshaft, Crankcase Assembly, Transmission Removal, Transmission Assembly
Kawasaki KX85 / KX100 – Suzuki RM100 Final Drive
Final Drive Specifications, Drive Chain, Engine Sprocket, Rear Wheel Sprocket
Kawasaki KX85 / KX100 – Suzuki RM100 Front Brake
Brake Disc, Front Brake Specifications, Master Cylinder, Front Brake Caliper, Front Brake Replacement
Kawasaki KX85 / KX100 – Suzuki RM100 Rear Brake
Brake Disc, Rear Brake Specifications, Master Cylinder, Rear Brake Caliper, Rear Brake Pad Replacement
Kawasaki KX85 / KX100 – Suzuki RM100 Wheels
Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement
Kawasaki KX85 / KX100 – Suzuki RM100 Steering
Removal, Bearing Replacement, Installation
Kawasaki KX85 / KX100 – Suzuki RM100 Front Suspension
Fork Removal and Installation, Front Fork Assembly, Front Fork Disassembly
Kawasaki KX85 / KX100 – Suzuki RM100 Rear Suspension
Shock Removal, Shock Installation, Specifications, Swing Arm
Kawasaki KX85 / KX100 – Suzuki RM100 Electrical System
Electrical Specifications, Ignition System, Charging System, Starter System, Switches, Wiring Diagram